St. Mary’s Central National School, Donnybrook, Dublin 4

Project Details:

On this project ABM Design and Build carried out the role of PSCS. The management and co-ordination of Health and Safety, during the course of the project, for both the employees and the general public was managed using ABM Design and Build’s strict Safety Management System. The Safety Management System has OHSAS 18001:2007 accreditation.

Churchfields Phase 2B, Mulhuddart, Dublin 15): Social Housing

Requirements:

  • Structural frame comprising panelised light gauge steel frames (LGSF) with integrated insulated wall panels built off site and delivered flat packed to the site for completion and delivery in a very short time period.
  • The LGSF system includes frames to form wall panels which have a PIR insulation board fixed to the steel studs that form the frame and have a polyurethane foam spray applied to the inside of the insulation board to provide continuously sealed frame to enhance insulation properties and air tightness.
  • The building fabric incorporates a high standard of insulation achieving an A2 rating using triple glazed windows and air-tight membranes meeting the requirements and to the satisfaction of Fingal County Council.
  • Internal party walls and ceilings built to meet onerous thermal conductivity, acoustic and fire resistance requirements.
  • Each dwelling was installed with a high performance heat pump as the main source of hot water and heating.
  • Further advanced heat zonal design allowed for minimal electric usage thus reducing Carbon footprint of end user.

Liscappagh (Cappaghfinn Phase 3), Finglas, Dublin 11: Social Housing

Requirements:

  • Structural frame comprising panelised light gauge steel frames (LGSF) with integrated insulated wall panels built off site and delivered flat packed to the site for completion and delivery in a very short time period.
  • The LGSF system includes frames to form wall panels which have a PIR insulation board fixed to the steel studs that form the frame and have a polyurethane foam spray applied to the inside of the insulation board to provide continuously sealed frame to enhance insulation properties and air tightness.
  • The building fabric incorporates a high standard of insulation achieving an A2 rating using triple glazed windows and air-tight membranes meeting the requirements and to the satisfaction of Fingal County Council.
  • Internal party walls and ceilings built to meet onerous thermal conductivity, acoustic and fire resistance requirements.
  • Each dwelling was installed with a high performance heat pump as the main source of hot water and heating.
  • Further advanced heat zonal design allowed for minimal electric usage thus reducing Carbon footprint of end user.

Malahide Portmarnock Educate Together Secondary School

Project Details:

ABM’s role in the project was as Main Contractor and Project Supervisor for the Construction Stage (PSCS).

The building frame was constructed using precast concrete wall panels and hollowcore concrete floor slabs topped with concrete screed on pile foundations. The foundation solution incorporated reinforced concrete ground beams/ pile caps which are a durable robust system used to take concentrated loads from the superstructure and spread them evenly onto piles for transfer to the underlying clay stratum. Some structural steel was incorporated into the concrete frame design and installation to facilitate cantilevered slab areas & staircase landings.

The prefabricated wall panels and hollowcore slabs were delivered on an as-needed basis. The concrete frame was erected in two halves. The buildings external wall was made up of 90mm insulation fitted tight to the outer face of the precast wall panel, 60mm air cavity two and brickwork and rendered blockwork. The wall tie system for the outer leaf was the Ancon brick tie channel type, with vertical channels fitted through the insulation with compression sleeves, and then Ancon wall ties connected into the channels at the appropriate centres to restrain the outer leaf brickwork.

The roof construction comprised a series of pitched roof surfaces with Bauder membrane & standing seams on insulation on roof deck fitted to a structural steel frame. The top level precast roof walls were cast with notches to allow the sheeting rails to cross over the internal walls. Without such notches, the rails would have been fixed to the tops of the walls, thereby increasing the height to the top of the roof ridge, and creating a greater area internally for airtightness, fireproofing and acoustic works to be completed. Rooflights opes were trimmed out as necessary to provide for rooflights installation in areas where additional daylighting was required to be provided to satisfy requirements.

Mechanical and Electrical containment was surface mounted to the underside of the hollowcore slabs and to the precast wall panels. These works commenced once the 1st floor slab installation and screeding was completed.

Technological University Dublin – Tallaght Campus

Ashtown Lane, Co. Wicklow: Social Housing

Requirements:

  • Structural frame comprising panelised light gauge steel frames (LGSF) with integrated insulated wall panels built off site and delivered flat packed to the site for completion and delivery in a very short time period.
  • The LGSF system includes frames to form wall panels which have a PIR insulation board fixed to the steel studs that form the frame and have a polyurethane foam spray applied to the inside of the insulation board to provide continuously sealed frame to enhance insulation properties and air tightness.
  • Achieving an A2 rating using triple glazed windows and air-tight membranes and built to a very high standard, meeting the requirements and to the satisfaction of Wicklow County Council.
  • The building fabric incorporates a high standard of insulation, triple glazed windows and air to water heat pump to meet an A2 energy rating.
  • The external façade of the houses are built with an external leaf brick and plastered blockwork tied back to the LGSF frame with abbey slot channels and masonry ties.
  • Internal party walls built to meet onerous thermal conductivity, acoustic and fire resistance requirements. High standard of internal finishes throughout including kitchens and bathrooms.
  • The floor joists span from party wall to party wall and are comprised of studs configured to form a 250mm deep truss with internal opes to allow services through and an OSB timber board is used to tie the joists at 600mm nominal centres to form a cassette.
  • The roof structure is formed using metal studs configured as an A-frame steel truss spanning from front external wall to rear external wall.

Ard Na Greine, Bray, Co. Wicklow: Social Housing

Requirements:

  • Structural frame comprising panelised light gauge steel frames (LGSF) with integrated insulated wall panels built off site and delivered flat packed to the site for completion and delivery in a very short time period.
  • The LGSF system includes frames to form wall panels which have a PIR insulation board fixed to the steel studs that form the frame and have a polyurethane foam spray applied to the inside of the insulation board to provide continuously sealed frame to enhance insulation properties and air tightness.
  • Achieving an A2 rating using triple glazed windows and air-tight membranes and built to a very high standard, meeting the requirements and to the satisfaction of Wicklow County Council.
  • The building fabric incorporates a high standard of insulation, triple glazed windows and air to water heat pump to meet an A2 energy rating.
  • The external façade of the houses are built with an external leaf brick and plastered blockwork tied back to the LGSF frame with abbey slot channels and masonry ties.
  • Internal party walls built to meet onerous thermal conductivity, acoustic and fire resistance requirements. High standard of internal finishes throughout including kitchens and bathrooms.
  • The floor joists span from party wall to party wall and are comprised of studs configured to form a 250mm deep truss with internal opes to allow services through and an OSB timber board is used to tie the joists at 600mm nominal centres to form a cassette.
  • The roof structure is formed using metal studs configured as an A-frame steel truss spanning from front external wall to rear external wall.

Swords Community College, Co. Dublin

Project Description:

  • ABM’s role in the project was as Main Contractor and Project Supervisor for the Construction Stage (PSCS).
  • Precast concrete construction of 3 storey school on strip foundations.
  • Structural screed on precast hollowcore slabs.
  • Standing seam composite roof on structural steel frame.
  • The building frame was constructed using precast concrete wall panels and hollowcore concrete floor slabs topped with concrete screed.
  • Some structural steel was incorporated into the concrete frame design and installation to facilitate cantilevered slab areas, balconies and the roof terrace construction where it was necessary to achieve level thresholds at doors.
  • Off site techniques used for the school building included panalised metal frame external wall panels insulated off site and delivered to site in addition to precast hollow core slabs, so as to fit within the hot rolled steel frame.
  • Risk to the programme is reduced through off-site manufacture. Increased on-site installation speed of the internal walls and floors in conjunction with one and other results in the Mechanical and Electrical services works commencing earlier than when using the steel frame construction.
  • Using a complete precast structure has now become a popular choice for many construction projects throughout Ireland.
  • Precast concrete combines the benefits of rapid construction and high quality materials with the advantages of factory controlled production lines and quality assurance.
  • Temporary accommodation was established initially adjacent to new schools site. Appropriate segregation of site and school was necessary.

Grace Park Educate Together National School, Drumcondra, Dublin 9.

Project Description:

  • ABM’s role in the project was as Main Contractor and Project Supervisor for the Construction Stage (PSCS).
  • Precast concrete construction of 3 storey school on strip foundations. Structural screed on precast hollowcore slabs.
  • Kingspan Kingzip roof installed on structural steel frame.
  • The school elevations were clad in stone cladding, and had steep pitched roofs, so as to fit in with the existing adjacent buildings located within the grounds of the All Hallows Campus in DCU.
  • Temporary accommodation was established initially adjacent to new school site. Appropriate segregation of site and school was necessary.
  • It was also necessary to relocate some existing temporary accommodation on site as this encroached on the footprint of the new ETNS.
  • The school was constructed within the live third level DCU All Hallows education campus.
  • There was therefore significant traffic management required to segregate construction works from those accessing the existing college.
  • Restrictions of deliveries were put in place at college drop off and collection times.
  • Construction staff parking and site access routes were arranged so as to ensure no disruption to the existing campus during the works.

Old Christians, Rathbane, Limerick City: Social Housing

Project Details:

  • The residential units include 14 no. 2 storey houses, 17 no. 3 storey houses, 3 no. 3 storey duplex and 3 No. 2 storey duplex apartments with a combined internal gross floor area – circa 4515 sqm.
  • Structural frame comprising panelised light gauge steel frames (LGSF) with integrated insulated wall panels built off site and delivered flat packed to the site for completion and delivery in a very short time period.
  • The LGSF system includes frames to form wall panels which have a PIR insulation board fixed to the steel studs that form the frame and have a polyurethane foam spray applied to the inside of the insulation board to provide continuously sealed frame to enhance insulation properties and air tightness.
  • The external façade of the houses is built with an external leaf either brick or plastered block work tied back to the LGSF frame with abbey slot channels and masonry ties.
  • The roof structure is formed using metal studs configured as an A-frame steel truss spanning from front external wall to rear external wall. The LGSF building frames supported on a concrete floor and rising block work walls supported on in-situ reinforced concrete foundations.
  • The building fabric incorporates a high standard of insulation achieving an A2 rating using triple glazed windows and air-tight membranes meeting the requirements and to the satisfaction of Limerick City & County Council.
  • Internal party walls built to meet onerous thermal conductivity, acoustic and fire resistance requirements. Each dwelling was installed with a high performance heat pump as the main source of hot water and heating. Further advanced heat zonal design allowed for minimal electric usage thus reducing Carbon footprint of end user.
  • The floor joists span from party wall to party wall and are comprised of studs configured to form a 250mm deep truss with internal opes to allow services through and an OSB timber board is used to tie the joists at 600mm nominal centres to form a cassette.
  • High standard of internal finishes throughout including kitchens, utility and tiled bathrooms with mix of vinyl and oak flooring.